EPS Block Molding Machine for Insulation Panel and Construction
EPS Block Production line
Whole process:Â Â EPS Beads--pre-expander --silo--block molding machine--cutting machine --EPS sheets or profile
Auxiliary equipment: Steam boiler and accumulator , Air compressor and Air receiver , water cooling tower and pumps
EPS block molding Application:
EPS sheet for insulation
EPS element for construction
EPS profile for decoration
Daily 300 cubic Meter EPS Block Production Line list
| 1 |
BATCH PRE-EXPANDER SPJ150BÂ Density :8-30g/l |
1unit |
| 2 |
EPS BLOCK MOLDING MACHINE SPB400 WITH VACUUM SYSTEMÂ LENGTH Length 4m x 1.2 mx 1m |
1unit |
| 3 | CUTTING MACHINE SPC400 | 1units |
| 4 | Re-Cycling Machine | 1unit |
| B | Auxiliary Equipment | Â |
| 5 | SILO(Semi-Auto) SYSTEM | 20units |
| 6 | AIR COMPRESSORÂ Â Â 3.6m3/min, 7 bar | 1unit |
| 7 | COMPRESSED AIR TANK WITH ACCESSARYÂ Â 2 m2 | 1unit |
| 8 | STEAM ACCUMULATORÂ Â 12m3 volumn | 1unit |
| Â Â Â Â 9 |
COOLING WATER PUMP,COOLING TOWER 50m3/hour , as well as 7.5kw pump. Â |
 unit |
| 10 | STEAM BOILERÂ Â Â 2 tons per hour , 1Mpa | 1unit |
| Â | Â | Â |
Main equipment:
EPS Pre-expander with double expansion 
| Chamber diameter | mm | 1600 |
| Chamber height | mm | 2000 |
| Outer steam pressure | Mpa | 0.4-0.6 |
| Inner steam pressure | Mpa | 0.015-0.05 |
| Steam consumption | kg/h | 200 |
| Outer air pressure | Mpa | 0.4-0.6 |
| Inner air pressure | Mpa | 0.4-0.6 |
| Air consumption | m3/h | 31 |
| Capacity | kg/h | 600-1300 |
| Tolerance |  | ±3% |
| Connected load | kw | 32 |
| Power supply | v/hz | 380/50 |
| Weight | kg | 6500 |
Three Safety features and protective fence on top
 -  All procedures are controlled by HMI & PLC, all parameters can be revised in HMI with easy operation
 -  All material connected with EPS resin in expansion Chamber are made of SUS 304 Stainless steel Â
 -  High density Rock wool used for insulation layer to reduce temperature undulate & steam consumption.
 -  Steam system controlled by origin Japanese Pressure Reduction Valve, Brand "Yoshitake"Â
 -  EPS Resin weight in Each cycle are controlled by accurate weight sensor
 Stable pressure & stable temperature insure density tolerance within 3%Â
-Â Â Second Expansion is available for lower density
-Â Â The Fluid bed equipped with special heater to shorten beads aging time and reduce energy consumption.
 All electronics are brand Schneider, pneumatic valves are brand Airtec
Block molding machineÂ
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| Item |  type | PSB-DZ200 | PSB-DZ300 | PSB-DZ400 |  PSB-DZ600 |
| Mould cavity size | mm | 2040*1240*1030(mm) | 3060*1240*1030(mm) | 4080*1240*1030(mm) | 6100*1240*1030(mm) |
| Block size |  mm | 2000*1200*1000(mm) | 3000*1200*1000(mm) | 4000*1200*1000(mm) | 6000*1200*1000(mm) |
| Steam | entry | DN80 | DN80 | DN150 | DN150 |
| Â | consumption | 30-50kg/cycle | 50-70kg/cycle | 60-90kg/cycle | 100-130kg/cycle |
| Â | pressure | 0.8Mpa | 0.8Mpa | 0.8Mpa | 0.8Mpa |
| Compressed Air | entry | DN40 | DN40 | DN40 | DN40 |
| Â | consumption | 1.5-2 m3Â /cycle | 1.8-2.2 m3Â /cycle | 2-2.5 m3Â /cycle | 2-3 m3Â /cycle |
| Â | pressure | 0.6Mpa | 0.6Mpa | 0.6Mpa | 0.6Mpa |
| Cooling water | entry | DN40 | DN40 | DN40 | DN40 |
| Â | consumption | 0.2-0.4 m3Â /cycle | 0.4-0.6 m3Â /cycle | 0.6-0.8 m3Â /cycle | 0.8-1 m3Â /cycle |
| Â | pressure | 0.4-0.6Mpa | 0.4-0.6Mpa | 0.4-0.6Mpa | 0.4-0.6Mpa |
| Drainage | vacuum drain | Φ125mm | Φ125mm | Φ125mm | Φ125mm |
|  | steam vent | Φ100mm | Φ100mm | Φ200mm | Φ200mm |
|  | condensate | Φ100mm | Φ100mm | Φ100mm | Φ100mm |
|  | Blower outlet | Φ125mm | Φ125mm | Φ150mm | Φ150mm |
| Throughput | 15kg/m3 | 5min/cycle | 6min/cycle | 7min/cycle | 8min/cycle |
| Power | kw | 20.5-24.5kw | 20.5-24.5kw | 24.5-35.5kw | 24.5-35.5kw |
| Overall dimension | L*W*H | 5700*4000*2850(mm) | 7200*4500*3000(mm) | 11000*4500*3000(mm) | 2600*3960*2906(mm) |
| Weight | kg | 6000kg | 7200kg | 12000kg | 15000kg |
| Room height required | mm | 6000mm | 6000mm | 6000mm | 6000mm |
Cutting machine :
| ITEM | UNIT | SPQ6000P | |
| Suitable for block size | Â | Â mm | 6000*1250*1000 |
| Min. Cutting thickness | Â | Â mm | 20 |
| Cutting speed | Â | Â m/min | 0.5-1 |
| Max. Wires in horizontal   |  |  piece | 51 |
| Max. Wires in cross vertical | Â | Â piece | 6 |
| Max. Wires in cross cutting | Â | Â piece | 1 |
| Hot wire specification | Â | Â mm | 0.4-0.8 |
| Connected load |  |  Kw | 13 |
| Power supply | Â | Â V/HZÂ | 380/50 |
| Weight |  |  Kg | 1500 |
| Contour size | Â | MM | 8500*1800*2500 |
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EPS Block Production line
Whole process:Â Â EPS Beads--pre-expander --silo--block molding machine--cutting machine --EPS sheets or profile
Auxiliary equipment: Steam boiler and accumulator , Air compressor and Air receiver , water cooling tower and pumps
EPS block molding Application:
EPS sheet for insulation
EPS element for construction
EPS profile for decoration
Daily 300 cubic Meter EPS Block Production Line list
| 1 |
BATCH PRE-EXPANDER SPJ150BÂ Density :8-30g/l |
1unit |
| 2 |
EPS BLOCK MOLDING MACHINE SPB400 WITH VACUUM SYSTEMÂ LENGTH Length 4m x 1.2 mx 1m |
1unit |
| 3 | CUTTING MACHINE SPC400 | 1units |
| 4 | Re-Cycling Machine | 1unit |
| B | Auxiliary Equipment | Â |
| 5 | SILO(Semi-Auto) SYSTEM | 20units |
| 6 | AIR COMPRESSORÂ Â Â 3.6m3/min, 7 bar | 1unit |
| 7 | COMPRESSED AIR TANK WITH ACCESSARYÂ Â 2 m2 | 1unit |
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