Suggestions for the Development of Printing Equipment Manufacturing Industry during the 12th Five-Year Plan Period

The plan points out that in light of the current situation and existing problems in China's printing equipment manufacturing industry, during the “12th Five-Year Plan” period, the main tasks and objectives of printing equipment manufacturing industry development are: in-depth study of domestic and foreign printing markets, technological development trends, and focus on the development of digital printing. And printing digital technology equipment, high-end printing machinery, high-end printing equipment and green environmental protection equipment, enhance the ability of independent innovation, expand production capacity, as soon as possible to change the situation of high-end equipment mainly rely on imports. Actively explore and expand the international market, and strive to export printing equipment in 2015 to reach more than 80% of the import value of the year.

During the "12th Five-Year Plan" period, printing equipment manufacturing industry will focus on digital printing and printing digital technology equipment, high-end printing machinery, high-end printing equipment, green printing equipment and supporting equipment in several key breakthroughs.

Digital printing and printing digital technology equipment planning pointed out that in the field of digital printing and printing digital technology equipment, the development focus includes digital printing machines, CTP platesetters, digital workflow and digital technology applications in the field of high-end multicolor printing presses.

During the "Twelfth Five-Year Plan" period, printing equipment manufacturing industry should increase the research and development of digital printing machines, especially inkjet digital printing machines. Its main goal is to develop serialized inkjet digital printers with independent intellectual property rights. In 2015, mainstream equipment reached the current international advanced level; breakthroughs in key components (such as nozzles) were made to break the monopoly of imported products. In 2015, the domestic market share reached 35%, and the change mainly relied on imports. At the same time actively research and development of electrostatic imaging digital printing presses.

In the field of CTP direct plate-making machines, its key core technologies are still in the hands of a few foreign companies as a whole, and domestic CTP direct plate-making machines account for only 23% of the total domestic CTP installed capacity. During the “Twelfth Five-Year Plan” period, the main tasks of the domestic CTP plate-making machine R&D and production are: continue to improve the technical level and equipment quality, and strive to master the key core technologies. In 2015, the main products reached the current international advanced level; further expand market share. We will strive to achieve a domestic market share of more than 45% by 2015; we will significantly increase our export volume and take a place in the international market.

In the application of digital workflow and digital technology in the field of high-end multi-color printing presses, the focus is on the development and development of key technologies for high-end printing press control systems to be applied to the docking of domestic high-end printing machines and integrated digital printing processes. Such as high-performance automatic ink control device, automatic ink balance control technology for printing presses, high-speed, high-precision paper control systems, etc., integrating prepress, printing, and postpress into a system to form a digital flow printing operating environment and achieving Seamless connection between production and management. During the “Twelfth Five-Year Plan” period, the main objectives of digital workflow research and development are: to develop work processes and interface technologies that comply with international mainstream standards, to increase the digitization level of printing processes and the automation level of high-end multicolor printing equipment. Some products in 2015 reached international standards. Advanced level.

High-end printing machinery In the field of high-end printing machinery, most of the major products such as high-end sheetfed offset presses, high-grade web offset presses, multi-color flexographic printing presses, and multi-color gravure presses are faced with absorbing advanced technologies, upgrading, and filling gaps. The requirements are as follows.

China's medium-format multi-color offset press has a large gap in speed and overall efficiency from the international level. It has a low degree of automation, fewer functional modules that can be configured, and poor stability and reliability. Its main tasks for research and development are: Stability, reliability, improve the overall efficiency of the machine; Improve the level of automation and on-line detection, control level; R & D or configuration CIP3/PPF, CIP4/JDF data interface; R & D or configuration of multi-function module; R & D low-carbon offset press.

Save energy and reduce consumption; reduce scrap and increase finished product rate; reduce auxiliary time and increase the overall efficiency of the machine. The medium-format multi-color double-sided offset press needs to add new varieties, and the existing medium-format multi-color double-sided offset press still needs to improve performance and quality. Above and below the alternate printing type double-sided multi-color offset press needs more. Large-format multi-color offset presses urgently need to improve the level, quality, and variety.

The technical level of web offset press in China is quite different from the advanced level in foreign countries. The main task of technology development and scale production of medium-sized newspaper web offset press is to continue to improve stability, reliability, performance and quality, and scale production. To increase the domestic market share, the domestic market share in 2015 will reach around 30%. Export volume has increased substantially.

In the area of ​​large-scale newspaper web offset presses, Shanghai Electric’s acquisition of Goss provided an advantageous opportunity for the development of large-scale newspaper web offset presses in China. Our country must speed up the digestion and absorption of foreign advanced technology, timely research and development of technical products that meet the needs of the domestic market in accordance with market needs, and strive to achieve local production as soon as possible.

Flexo printing press is the main model of green printing. In the future, it will develop various high-end flexo printing presses. Narrow flexographic printing presses have made great progress, but high-end prints still use imported machines. Therefore, domestic machines still need to continuously improve performance, quality, stability and reliability. Wide-format flexographic printing presses have just started in China, and different width machines should be developed according to market demand. Plastic film flexographic printing presses have not yet developed in China, and different width machines should be developed in due course according to market demand.

After years of development, our country has formed a gravure printing machine production system with relatively complete high, medium and low-grade facilities. The comprehensive technical indicators of some high-grade gravure printing machines have reached or approached the international advanced level. At present, the main problem of gravure printing equipment is the large energy consumption of equipment and the pollution of major consumables has not yet been completely resolved. The main tasks of the R&D and scale production of gravure printing equipment are: continue to improve the level and quality of existing gravure printing presses, enhance independent innovation capabilities, reduce equipment energy consumption, and improve the level of environmental protection. New installed capacity during the 12th Five-Year Plan period China The market share of production equipment reached 80%, and the export volume achieved a substantial increase.

The development of high-end postpress machinery and post-press equipment is of great significance to improving the overall level of China's printing equipment manufacturing industry. At present, the post-press industry is facing an upgrade from a labor-intensive to a technology-intensive one. The main objectives of the “12th Five-Year Plan” for post-press equipment are: to consolidate and stabilize the production of mid-end products, and to focus on the development of high-end linkage production lines to further improve Equipment stability and durability. Expand domestic market share and increase export value.

The high-speed glued-line linkage line focuses on high-speed intelligent glued-glue linkage lines with speeds ranging from 8,000 to 12,000 hours per hour and within 12 minutes of each specification adjustment time, stabilizing and increasing market share, and expanding exports. The hardcover linkage production line is currently a blank product. It is advisable to develop a medium and high-speed hardcover linkage production line with high stability and high reliability in accordance with market demand, and strive to break the global dominance in 2015. The intelligent digital printing glued-line linkage line focuses on the development of intelligent glued-line linkages with automatic adjustment within 5 to 25 seconds. In the area of ​​die-cutting machines and bronzing machines, the level of flat-die die-cutting machines, bronzing machines and die-cutting bronzing machines should be consolidated and improved. On the basis of stability and reliability, the level of automation should be improved; digital die-cutting machines need to improve die-cutting, The speed of bronzing, the bronzing speed exceeded 10,000 sheets/hour, the holographic stamping speed exceeded 7,000 sheets/hour, and the consumption of galvanized aluminum was reduced by about 50%.

Green environmental protection printing equipment and supporting equipment should encourage printing equipment manufacturers to adopt energy-saving and emission reduction technologies, such as the use of shaftless technology to save metal materials, frequency control and cold stamping technology to save electricity, and use water circulation systems to save water. Encourage printing companies to adopt green and flexible flexographic printing technology to support domestic printing equipment manufacturing companies to continue to develop flexographic printing presses and supporting equipment.

In addition, we must vigorously develop green printing equipment.

During the "Twelfth Five-Year Plan" period, the development of printing equipment manufacturing industry will be guided by the measures and recommendations, and the development of printing equipment manufacturing industry will utilize financial policies, taxation, laws and regulations, and guide domestic printing equipment manufacturers to actively participate in the development of independent printing equipment manufacturing enterprises. High, refined, sharp printing equipment technology research and development to improve the localization of high-grade printing machinery.

Encourage enterprises to increase R&D investment, improve independent innovation capability, and optimize product structure. Printing machinery enterprises should focus on transforming development methods and adjusting product structure, and improve product quality as the center, and develop and apply diversified investment structures and modern enterprise systems as guarantees. Encourage enterprises to increase investment in R&D. Through the combination of production, study and research, concentrate the intellectual resources of the industry and vigorously improve the capability of independent innovation.

Promoting standardization work and promoting standardization work are important guarantees for accelerating the technological advancement of enterprises, improving the ability of independent innovation, and participating in international competition. During the “Twelfth Five-Year Plan” period, experts of leading enterprises should be organized to carry out special research, give full play to the role of demonstration bases for standardization of enterprises, and provide scientific and experimental information on the technologies, equipment, and other information required in the standard setting process, and implement relevant standards. , and carry out technical standards training work to promote the implementation of standards.