Two-Stage Plastic Extrusion Machine for Plastic Regrinds Recycling Outdoor Portable Wood Fired Pizza Oven,12 Inch Wood Fired Pizza Oven,16 Inch Wood Fired Pizza Oven Ningbo Yinzhou Weinuo Machinery Manufacturing Co., Ltd. , https://www.gftopoven.com
The ADS series compacting and pelletizing system combines the functions of compacting, plasticizing, and pelletizing into one step. It is ideal for plastics recycling and pelletizing processes. The ADS system offers a reliable and efficient solution for re-pelletizing crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC materials.
Final products produced by the ADS system are in the form of pellets or granules, which can be directly fed into the production line for film blowing, pipe extrusion, and plastic injection, among other applications.
Specifications:
Model Name
ADS Series
Recycling Material
Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape
Pellets/ Granules
System Composition
Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo
Output Range
260kg/h - 1000kg/h
Feeding Device
Screw loader (standard)
Screw Diameter
100mm - 220mm (standard)
Screw Material
38CrMoAlA nitride steel (SACM-645), bimetallic (Optional)
Screw L/D
28/10
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation, and commissioning
Working Steps of ADS Compacting and Pelletizing System
1. Feeding:
As standard design, lumps or thick flakes after crushing are conveyed into the extruder through the screw loader. Motor drives of loading and hauling devices cooperate with ABB inverters. The feeding speed of the screw loader is fully automatic.
2. Plasticization and Degassing:
A specialized single-screw extruder is used to gently melt the material. The lumps or flakes will be well melted and plasticized in a 28D/10D processing section. With a double-zone vacuum degassing system, volatile substances such as low molecular compounds and moisture will be efficiently removed, especially suitable for heavy printed films and materials with some water content.
4. Melt Filtration:
A regular single-plate/piston double-station screen changer or non-stop double-plate/piston four-station can be installed on the head of the extruder to achieve significant filtration performance. The requirements for filter technology depend heavily on the quality of the input material and the planned use of the granules.
5. Pelletizing:
The die-face water ring pelletizing system is set as the standard granulating method in the ASE system. A self-adjusting pelletizing head ensures the best granulate quality and long uptime due to consistent blade pressure. The RPM of the rotating blades is automatically adjusted based on the melt extruding pressure. An advanced dewatering vibration sieve combined with a horizontal-type centrifugal dewatering system provides high-performance dried pellets.
Main Technical Parameters:
Machinery Size
Diameter of Screw (mm)
L/D
Motor Power (Kw)
Throughput Rate (Kg/hr)
ADS100/120
ASE100
100
28
110
260~350
ASE120
120
10
30
ADS120/150
ASE120
120
28
132
330~420
ASE150
150
10
37
ADS150/180
ASE150
150
28
185
450~560
ASE180
180
10
45
ADS180/200
ASE180
180
28
250
650~800
ASE200
200
10
55
ADS200/220
ASE200
200
28
315
800~1000
ASE220
220
10
75
Advantages of ADS Plasticizing and Pelletizing System
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Plasticizing and pelletizing steps in one system, reducing labor costs;
Higher efficiency feeding, suitable for PE/PP/ABS/PS/HIPS/PC materials;
Higher output and lower energy consumption.
Why Choose Us
Lower investment cost for a high-quality and durable machine;
Low energy consumption with high production output;
Overseas installation and training are available;
Machine warranty with spares in stock and timely delivery;
Fast machine delivery and installation: ACERETECH produces an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an ACERETECH recycling machine is 60 days.
Model NO.: ADS
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 260-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, SGS
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
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