Innovative equipment safety management model

Sinopec Northwest Oilfield Branch Tahe No. 2 Production Plant No. 3 of the Second Gathering and Brigade No. 3 Unit actively innovated the equipment safety management model to standardize operations, daily maintenance, intrinsic safety, rational operation and zero defects, zero hidden trouble, zero failure, zero The accidents are "quadruple and four-zero" as the goal, focusing on "three combinations", adhering to the "two-prevention and two-applicability", and strictly controlling the "three-pass", so that the rate of good equipment has been maintained at more than 97%, and the utilization rate of equipment has reached 90. Above zero percent, the accident rate of equipment is zero. For three consecutive years, the oil and gas gathering system has achieved safety, stability, low consumption, and efficient operation.
“Three-combination” means that in the equipment management work, we always insist on combining equipment maintenance with planned maintenance, combining safety standard operation with employee training, and combining dedicated management with all-staff management to truly reflect the strictness of equipment management. "Involving content in seeking truth", filling in information for "fine", working methods for "new", so that the basic work of equipment is gradually moving toward standardization, institutionalization, and standardization, so as to form a scientific and rigorous equipment management system, enhance equipment Responsibility for management ensures the implementation of equipment management goals and tasks.
"Two defenses" are aimed at the physical properties of high sulfur, high density, and high viscosity "three-high" oils in crude oil, combined with the actual conditions of production and operation. They insist on preventing the corrosion of hydrogen sulfide in crude oil on equipment and preventing oily sewage from contaminating the equipment. Corrosion. “Two applications” is to combine the physical properties of existing oilfields, explore the original equipment, assess the original equipment, provide reasonable suggestions, and find out the suitability of new oil and new physical equipment; The original equipment undergoes technological transformation, systematic evaluation of the newly commissioned equipment, and exploration of its field application.
The "Three Passes" is the technical training related to the operator, the position of the operator, and the implementation of the equipment operating procedures. Put off the technical training of good operators and focus on strengthening the training of technical skills for the workers with the content of "Four Understandings and Three Meetings," and use it as the basis for managing and using well-equipped equipment; The pre-post training work for division and transfer personnel, strict assessment system, so that operators must hold certificates; put the implementation of good equipment operating procedures, and strictly require the post-operation workers to master the structural principles and process flow of each equipment. Key major equipment and new equipment must be under the help of manufacturers' professional and technical personnel, strictly enforce the operating procedures, and eliminate the phenomenon of "three violations."

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