5 Axis Milling Machine,Five Axis Machining Center,5-Axis Milling Machines,5-axis machine center Dongguan Liyang Intelligent Technology Co., Ltd , https://www.leyomachine.com
ProcedureÂ
Prepared Cars-Metal Sheet Disassemble-Puttying-Putty Polishing-Sanding Middle Coat and Primer Paint-Clean and Cover-Surface Coating-Baking-Polish-Assembly
Station Number
10 pcs
Optional EquipmentsÂ
Infrared lamp (For Sanding Middle Coat and Primer Paint station)
Ceiling Movable Pulley Infrared Lamp (For baking station)
Optional Quantity of equipment
Sanders with dust extraction 4Â sets, Spray Gun 2Â sets, Air compressor 2Â sets, equipped the air tube, other tools etc.
The power supply and concrete foundation prepared by the buyer, the supplier provide the drawing of foundation.Â
Estimated Procedure Finish TimeÂ
Bottleneck Station is Surface Coating, about 30 min, output 15-20 cars per day and 10 work hours a day.
Every Sheet Metal Paint Line equipment bottom has 6 rows track including 4 rows drive track and 2 rows return track. Cars can movable left to right or right to left. Equipped 44 sets trolley with brake function. Sanding Middle Coat and Primer Paint booth 2 sides equipped with manual curtain. Surface Coating booth and Baking booth total equipped 3 sets electric rolling door, can speed the work efficient.
Sheet Metal Paint Line Equipment List
No.
Item Name/Â
Main Function
Main Specification
Total quantity
1
Awaiting Repaired/ Metal Sheet DisassembleÂ
(Be a Prepared Cars area, can also do the body correction at this area.)
Station size: 7500×4000×3000 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
Â
2
PuttyingÂ
(Be an old coating polish and putty station.)
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
Â
6
Surface CoatingÂ
(Paint spraying operations, no load air speed at 0.5m/s.Â
Fan Brand: Guangdong Detong.)
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive.Â
1 set
Â
3
Putty Polishing
(Be a polish station. Match Sanders with dust extraction usage.)
A. Inside size 6900×3450×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume.
1 set
Â
4
Sanding Middle Coat and Primer Paint
(Be a Primer Paint and Primer Paint baking station. With intake and exhaust system and paint mist treatment system. Fan Brand: Guangdong Detong.)
A. Inside size 6900×4000×2650 mm (L×W×H), front equipped one set main door, two sides door opening with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, side wall exhaust, need using spray gun, and infrared lamp to bake the Primer Paint.
D. One set 5.5KW intake fan, one set 5.5KW exhaust fan, model TAE-450H, air capacity 15000m3/h, belt drive. With manual damper, to control airflow volume.
1 set
Â
5
Clean and CoverÂ
(Be as a Clean and Cover station.)
Inside size 6900×3550×3100 mm (L×W×H), front and back sides are curtain, bottom and ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
1 set
Â
6
Surface CoatingÂ
(Paint spraying operations, no load air speed at 0.5m/s.Â
Fan Brand: Guangdong Detong.)
D. With roof air plenum, down ground, full grids, need using spray gun.
E. 2 sets 9KW intake fan, total intake air capacity 48000m3/h, one set 15KW exhaust fan, total exhaust air capacity 42000m3/h, motor outside, belt drive.Â
1 set
Â
8
Baking
(Diesel burner matching infrared lamp does the sectional repair, oil and electric dual purpose.
Fan Brand: Guangdong Detong.)
A. Inside size 6900×4000×2650 mm (L×W×H), cabin using 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.Â
B. Ceiling with 5Â units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable.
C. With roof air plenum, down ground, 2 rows of grids and 3 rows of embossed plate.
D. Equipped one set suspended ceiling infrared lamp, total 6KW, and equipped with one set G20 oil burner, oil and electric dual purpose.Â
E. One set 5.5KW circulating fan, model TAE-450H, air capacity 15000m3/h, motor outside, belt drive.
1 set
Â
9
Polish/ Assembly
Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
2 sets
Â
Model NO.: PC-SPL400
Trademark: PaintColor
Specification: inside size L-W-H 6.9-4-2.65M
Origin: China
HS Code: 8419899090
Model NO.: PC-SPL400
Trademark: PaintColor
Specification: inside size L-W-H 6.9-4-2.65M
Origin: China
HS Code: 8419899090
PaintColor Brand Sheet Metal Paint Line Technical FileThe pattern of Sheet metal paint line:
A:Station size:7000×3550×3100 mm,ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel.
B. 10 units*4pcs=40pcs 36W Philips Lamp; Ballasts Professional and durable.A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.A:Inside size 6900×4000×2650 mm (L×W×H)
B:Cabin is 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive.
C. Ceiling with 5Â units*4pcs=20pcs 36W Philips Lamp, Ballasts Professional and durable.The types of five axis Cnc Milling Machines mainly include the following:Vertical cradle type five axis machining center: suitable for machining small and medium-sized parts.A gantry type five axis machining center with a movable worktable: It processes various complex shapes of parts through the swinging five axis heads.Bridge type gantry five axis machining center: fast response speed, suitable for five axis machining of large parts.Horizontal swing head five axis machining center: characterized by high precision of worktable rotation, large load-bearing capacity, suitable for continuous milling of ring and box parts.Horizontal cradle type five axis machining center: fast response speed, high precision, fast machining cycle, especially suitable for boring inclined holes of small and medium-sized parts.These types are suitable for different types of parts processing based on different mechanical structures and motion modes, providing efficient and accurate processing solutions.
Five Axis Machining is a mode of CNC machining.
According to ISO regulations, when describing the motion of CNC machine tools, a right-handed Cartesian coordinate system is used; The coordinate axis parallel to the spindle is defined as the z-axis, and the rotational coordinates around the x, y, and z-axis are A, B, and C, respectively. The motion of each coordinate axis can be achieved by the worktable or the tool, but the direction is defined by the relative motion direction of the tool to the workpiece. Usually, five axis linkage refers to linear interpolation motion of any five coordinates in x, y, z, A, B, and C.
In other words, the five axes refer to the three moving axes of x, y, and z plus any two rotating axes. Compared to the common three-axis (x, y, z degrees of freedom) machining, five axis machining refers to machining parts with complex geometric shapes that require the machining tool to be able to position and connect in the five degrees of freedom.
The machine tool used for five axis machining is usually referred to as a five axis machine tool or a five axis machining center. Five axis machining is commonly used in the aerospace field to process body components, turbine components, and impellers with free-form surfaces. Five axis machine tools can process different sides of workpieces without changing their position on the machine, greatly improving the machining efficiency of prismatic parts.