Protecting Plates Of Kiln Hood Protecting Plates Of Kiln Hood are used for rotary cement kilns. Protecting Plates Of Kiln Hood can be produced by Vacuum process casting technology. We can manufacture all kinds of Protecting Plates Of Kiln Hood, such as Cast Kiln Head Guard Irons, Cast Kiln End Guard Plates and Cast Feeding Tongues, etc. Protecting Plates Of Kiln Hood,Guard Irons,Feeding Tongues,Guard Plates Jilin Huanyu New Materials Manufacturing Co., Ltd , https://www.huanyufoundry.com
# Drone Inspection of a Stack with the Elios 3 UT
## A Unique Approach to Stack Inspections
When it comes to inspecting industrial stacks, traditional methods have long involved climbing and working at heights to assess the internal structure. However, a recent inspection utilizing the Elios 3 UT drone has revolutionized this approach. Instead of having to remove insulation or climb the stack, this drone was flown inside the stack, allowing for a thorough and safe inspection.
The Elios 3 UT proved to be a game-changer, cutting down the need for external modifications and providing precise results that could be replicated for routine inspections. This method not only saved time and resources but also enhanced safety by eliminating the need for personnel to work at dangerous heights.
## Key Benefits of the Elios 3 UT Inspection
### Access and Safety
One of the standout advantages of the Elios 3 UT is its ability to access hard-to-reach areas. Unlike traditional methods that require insulation removal or risky climbs, the Elios 3 can navigate tight spaces with ease. This not only improves safety by reducing exposure to hazardous conditions but also allows teams to work in comfortable environments, such as indoors, rather than braving harsh weather conditions.
### Efficiency and Adaptability
The drone’s adaptability is another significant benefit. It can be deployed beyond the line of sight to capture essential UT measurements within the stack where external inspections are impossible. This capability opens up new possibilities for inspections in challenging environments.
### Reporting and Data Accuracy
The Elios 3 UT delivers clear and actionable data, providing insights into the stack’s condition that can be crucial for maintaining records and planning future maintenance. The measurements obtained are both accurate and reliable, offering a clear picture of the stack’s current state.
## Why a Service Provider Chose the Elios 3 UT
Osprey Integrity, a leading provider of UAV services, was tasked with inspecting an industrial stack at an oil and gas facility in Northern Alberta. Managed by Canadian Natural Resources Limited (CNRL), the stack serves as the outlet for a once-through steam generator (OTSG). Given the extreme climate conditions, the stack is heavily insulated to maintain optimal performance.
Traditional UT inspections would involve a certified specialist being lifted to the stack via crane, stripping away insulation, and then taking measurements. This process is not only time-consuming but also costly and disruptive. In contrast, the Elios 3 UT offered a safer and more efficient alternative by flying inside the stack to gather the necessary data.
## The Inspection Process
The Elios 3 was equipped with its UT payload and flown into the stack through a small access point above the convection section. This eliminated the need for cranes or mobile elevated work platforms and ensured that no one had to work at height. Inside the stack, the drone pilot navigated to the area of concern and began taking measurements. The Elios 3's design allows it to withstand contact, making it perfect for UT tasks. The probe successfully took measurements at four points in the cardinal directions, completing four UT measurements per minute due to its innovative system design.
After completing the inspection, the drone returned to its starting point, and the results were quickly delivered to the client. The entire process took less than an hour, drastically reducing the time and effort required compared to traditional methods.
## The Results Speak Volumes
Osprey Integrity emphasized several key features of the Elios 3 that made the UT inspection both fast and effective. The repeatability of the measurement process was particularly noteworthy, as it allowed for consistent data collection over time. The drone pilot tagged the measurement locations in the point cloud, making it easy to revisit these points in the future. Over time, these repeat measurements will help calculate the corrosion rate and manage the stack’s condition effectively.
The real-time viewing interface and full recording of the ultrasonic A-scan were additional highlights. Technicians could view the soundwave during contact, ensuring proper placement and response. The ability to review and adjust measurements in-flight prevented the need for re-inspection or data omission, adding to the efficiency of the process.
The Elios 3's unique design, including its collision-tolerant build and adjustable UT probe, further enhanced its capabilities. The probe's adaptability and the pilot's control over gain and gates ensured accurate data collection. The drone's articulated arm hosting the UT probe could be adjusted based on the asset being inspected, providing flexibility and precision.
## Future Implications
The Elios 3 UT payload, launched in March 2024, is poised to become a cornerstone in non-destructive testing across various industries. Osprey Integrity’s positive experience with the payload at the user conference in March 2024 showcased its potential to improve safety, save costs, and enhance data accuracy. As more organizations adopt this technology, the Elios 3 UT will undoubtedly play a pivotal role in advancing drone-based NDT solutions.
In conclusion, the Elios 3 UT represents a leap forward in stack inspections, offering a safer, faster, and more efficient alternative to traditional methods. Its ability to navigate complex environments and provide high-quality data positions it as a valuable tool for industries worldwide.